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Lean Six Sigma in Manufacturing
·
Module 7
Optimizing Processes and Validating Solutions
1
Designing Optimal Experiments with Response Surface Methodology
Design a Response Surface Methodology (RSM) experiment to find optimal process settings.
2
Interpreting RSM Results for Second-Order Model Development
Analyze RSM results to build and validate a second-order process model.
3
Optimizing Process Settings with Contour Plots
Use contour plots and optimization tools to identify optimal process settings from a response surface model.
4
Pugh Matrix Decision-Making
Evaluate and select proposed solutions using a Pugh matrix for objective comparison.
5
FMEA for Proactive Risk Management
Conduct a Failure Mode and Effects Analysis (FMEA) on proposed solutions to proactively manage risks.
6
Pilot Planning for Improvement
Develop a pilot plan to test improvements on a limited scale before full implementation.
Previous module
Screening and Characterizing Factors with DOE
Next module
Statistical Process Control (SPC)